Sulfur combines
with nearly all elements. Sulfur forms ring and chain structures as it is the
second only to carbon in exhibiting catenation. The 8-membered ring and shorter
chain structure of sulfur molecule is important in vulcanization process which
individual polymers are linked to other polymer molecules by atomic bridges.
This process produces thermoset materials which are cross-linked and
irreversible substances. The term thermoplastic is for high molecular weight
polymers which can undergo melting-freezing cycle. Thermosets are not melted and
re-molded on heating after cured. The split of sulfur 8-membered ring structure
into shorter chains provides rubber vulcanization process. The split are liked
with cure sites (some of the double bonds in the molecule) on rubber molecules,
resulting in forming sulfur bridges typically between 2 and 10 atoms long.
Vulcanization makes rubber harder, more durable and more resistant to heating,
aging and chemical attacks. The number of sulfur atoms in the sulfur bridges
varies physical properties of the end products. Short bridges containing one or
two sulfur atoms offer heat resistance and long bridges offer flexible property.
Vulcanization can also be accomplished with certain peroxides, gamma radiation,
and several other organic compounds. The principal classes of peroxide
cross-linking agents are dialkyl and diaralkyl peroxides, peroxyketals and
peroxyesters. Other vulcanizing agents include amine compounds for the
cross-linking of fluorocarbon rubbers, metal oxides for chlorine-containing
rubbers (notably zinc oxide for chloroprene rubber) and phenol-formaldehyde
resins for the production of heat-resistant butyl rubber vulcanizates.
Accelerator, in the rubber industry, is added with a curing agent to speed the
vulcanization. Accelerators contain sulfur and nitrogen like derivatives of
benzothiazole and thiocarbanilides. The popular accelerators are sulfenamides
(as a delayed-action accelerators), thiazoles, thiuram sulfides, dithocarbamates
and guanidines.
There are
some types of rubber accelerators. They are used in combination with each other
in accordance with vulcanizing and/or acid-base conditions. Some examples
classified by chemical structure are as below;
- Thiazole
- 2-Mercaptobenzothiazole (CAS #:
149-30-4)
- Dibenzothiazole disulfide (CAS #:
120-78-5)
- 2-Mercaptobenzothiazole Zinc salt (CAS #:
155-04-4)
- Sulphenamide
- N-Cyclohexyl-2-benzothiazole sulfenamide (CAS #:
95-33-0)
- N-Oxydienthylene-2-benzothiazole sulfenamide (CAS #:
102-77-2)
- N-tert-butyl-2-benzothiazyl sulfenamide (CAS #:
95-31-8)
- Guanidine
- Diphenyl
guanidine (CAS #: 102-06-7)
- Di-o-tolylguanidine (CAS #:
97-39-2)
- Thiuram
- Tetramethyl
thiuram disulfide (CAS #: 137-26-8)
- Tetraethyl
thiuram disulfide (CAS #: 97-77-8)
- Tetramethyl
thiuram monosulfide (CAS #: 97-74-5)
- Isobutyl
thiuram disulfide (CAS #: 3064-73-1)
- Tetrabenzylthiuram disulfide (CAS #:
10591-85-2)
- Dipentamethylene thiuramtetrasulfide (CAS #:
120-54-7)
- Dithiocarbamate
- Zinc
dimethyl dithiocarbamate (CAS #: 137-30-4)
- Zinc diethyl
dithiocarbamate (CAS #: 14324-55-1)
- Zinc dibutyl
dithiocarbamate (CAS #: 136-23-2)
- Zinc
N-ethyl-dithiocarbamate (CAS #: 14634-93-6)
- Zinc
dibenzyl dithiocarbamate (CAS #: 14726-36-4)
- Copper
dimethyl dithiocarbamate (CAS #: 137-29-1)
- Thiourea
- Ethylene
thiourea (CAS #: 96-45-7)
- N,N'-Diethylthiourea (CAS #:
105-55-5)
- N-N'-Diphenylthiourea (CAS #:
102-08-9)